Our solutions
Comprehensive UAV Repair & Overhaul
Our core repair service covers airframe cracks, motor rebuilds, ESC replacement, PCB rework, and wiring harness repair. We disassemble the drone to inspect structural components, perform non-destructive testing (dye penetrant, ultrasonic) as needed, and replace or reinforce damaged parts. Electronic repairs include micro-soldering on flight controllers, ESC board-level component swaps, and connector replacements. After reassembly, each drone undergoes a full-system diagnostic—motor spin tests, satellite-lock verification, sensor calibration—and a supervised test flight. We document all procedures in a detailed Service Report with before-and-after performance metrics and photographic evidence.
Sensor & Payload Calibration
Precision applications—mapping, surveying, inspection—require accurate sensor alignment. AeroMend7 calibrates RGB, multispectral, LiDAR, thermal, and LiDAR-camera integration units using lab-grade calibration targets and reference instruments. We generate calibration matrices, correct lens distortion, and synchronize timestamp data streams. The result is geospatial data with centimeter-level accuracy, essential for photogrammetry, NDVI analysis, and industrial inspection reports. Calibration certificates accompany each service, ensuring data integrity for research, regulatory compliance, or commercial deliverables.
Battery Health Assessment & Replacement
LiPo and Li-ion battery performance degrades over cycles and environmental stress. Our Battery Health service uses capacity-testing rigs, internal resistance measurements, and thermal-imaging inspections to assess cell balance, detect swelling, and identify failing cells. We offer cell-level replacement, BMS firmware updates, and repackaging in certified housings. Post-service, batteries undergo charge/discharge cycling to validate restored performance. Clients receive a Battery Health Report detailing remaining cycle life, capacity retention, and safety recommendations—critical for safe operations and regulatory compliance.
Custom UAV Upgrades & Integration
Tailor your drone for specialized missions with payload mounting kits, extended-range radio systems, autopilot software enhancements, and sensor integrations. Our engineering team designs 3D-printed brackets, shock-isolation mounts, and power-distribution modifications to support cameras, LiDAR scanners, gas sensors, or spraying systems. We integrate companion computers (Raspberry Pi, NVIDIA Jetson) for onboard processing, install custom firmware, and validate system interoperability. Each upgrade undergoes bench testing and flight trials to certify stability, power consumption, and data throughput—delivering turnkey specialized UAV platforms.
Preventive Maintenance Contracts
Keep your UAV fleet in top condition with scheduled maintenance plans. Based on flight-hour thresholds and environmental operating profiles, we perform periodic inspections—motor vibration analysis, bearing lubrication, firmware health checks, and structural fastener torque verification. Preventive tasks include ESC firmware updates, compass recalibration, and landing-gear integrity assessments. Clients receive maintenance logs and trend analyses to forecast component replacement needs. These contracts reduce unexpected downtime, extend asset life, and optimize operational budgets.
Regulatory Compliance & SFOC Support
Navigating Transport Canada’s drone regulations and securing a Special Flight Operations Certificate (SFOC) can be complex. AeroMend7’s compliance team assists with SFOC application preparation—operations manuals, safety management plans, risk assessments, and pilot qualifications. We help structure standard operating procedures (SOPs), emergency response protocols, and maintenance record systems that meet regulatory audits. Post-approval, we provide audit-support services and update your documentation to reflect fleet changes or new operational areas, ensuring uninterrupted legal compliance for your UAV activities.
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